Fish's Cozy MKIV
  • Welcome
  • Preparation, Visits, Tips
    • Preparation
    • Visits
    • Tips and Tricks
    • Special Cases - Interesting Fixes
  • Chapters 3-15
    • Ch 3 Practice
    • Ch 4-7 Fuselage, Main Gear
    • Ch 8 Head Rest, Heat Duct, Seat Belts
    • Ch 9 Main Landing Gear
    • Ch 10-12 Canard & Elevators
    • Ch 13 Nose >
      • Ch 13.1 Nose gear, Brakes, Landing Light and Skid Plate
      • Ch 13.2 Nose Top & Canard Cover
      • Ch 13.3 Relevant Later Work
    • Ch 14 Spar
    • Ch 15 Firewall
  • Chapters 16-25
    • Ch 16 Controls
    • Ch 17 Trim
    • Ch 18 Turtleback/Canopy >
      • Ch 18.1 Turtleback
      • Ch 18.2 Canopy
      • Ch 18.3: Latch, IP Cover, Misc
      • Ch 18.4 Lift and Locking Canopy (Version 1)
      • Ch 18.5 Electric Lift Canopy (Version 2)
      • Ch 18.6 NACA's for Engine Cooling
    • Ch 19 Wings
    • Ch 20: Winglets/Rudders >
      • Ch 20.1 Winglet Fabrication
      • Ch 20.2 Winglet Attachment
      • Ch 20.3: Rudder Fabrication
    • Ch 21 Strakes >
      • Ch 21.1 Strakes: Through "Top Hats"
      • Ch 21.2 Strakes: Bottom Skin through Prep for Top Skin Final Bonding
      • Ch 21.3 Strakes: Top Skin Final Bond through Fuel Tank Seal
      • Ch 21.4 Strakes: Misc Completion of Strakes
      • Ch 21.5: Strakes: Wing/Strake Fit Check
      • Ch 21.6: Strakes: Post Cure Tanks
    • Ch 22: Electrical >
      • Ch 22.1: Electrical: Inst Panel
      • Ch 22.2: Electrical: Firewall
      • Ch 22.3: Electrical: Warning Lights
      • Ch 22.4: Phase I Testing
    • Ch 23 Engine and Cowling >
      • Ch 23.1 Firewall and Mount
      • Ch 23.2: UL 520is Initial Integration
      • Ch 23.3 Cowling
      • Ch 23.4 UL 520is First Start
    • Ch 24: Seats, Armrests, Fairings >
      • Ch 24.1: Fairings
    • Ch 25: Finishing >
      • Ch 25.1 Canard
      • Ch 25.2 Interior
      • Ch 25.3 Fuselage/Strakes Bottom
      • Ch 25.4 Fuselage/Strakes/Canopy Top
      • Ch 25.5 Wings
      • Ch 25.6 Assembly in Primer and W&B 1
  • Ch 26: Hangar
    • Ch 26.1 Assembly and Fitting
    • Ch 26.2 More Punch List Stuff
    • Ch 26.3 Inspections
  • Ch 27: Ground Tests, First Flight and Ph I Testing
    • Ch 27.1: More Ph I Testing Stuff
  • Ch 28: Post Phase I Improvements
  • Ch 28.1: More Improvements
  • Ch 29: IFR

Chapter 15  Firewall

 I ordered the MKCS-71 and  CS-72 Bracket pieces from CGProducts and the sheaves from ACS and assembled them.  I also fitted MKCS-71 to the lower firewall, which required a minor amount of hole opening to match the pre-burried bolts in the firewall.  After I had run the rudder conduit cable (referenced below in Ch16 Step 5, I could see that I needed to grind about 1/8" of opening in the electrical conduit corner on one side to align and flox the rudder wire conduit and line up well with the sheave.  

It turns out that I didn't mount the rudder turning blocks throughout all the chapter work until after mounting the engine.  The reason for this is that these brackets and the pulley's are not needed until I get the wings mounted for good and connecting the rudders.  I wanted to keep them safely stored until this point.

The next big work on the firewall associated with Ch 15 is when the fire shield is fitted along with the fiberfrax.  I have this documented in Ch 23 Engine stuff because it's so closely linked with all the engine associated protrusions through the firewall.

There's a lot of work on the firewall that occurs much later when the spar gets mounted and then again when the engine get's mounted, and then as everything gets integrated (controls, cowlings, etc) late in the build.  Take a look at those chapters and the Hangar integration for more notes on stuff related to the firewall.
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